OUR 3 ON-SANDER SYSTEMS

TOP SANDER

Our main system.

BOTTOM SANDER

Installed underneath the belt.

MANUAL

Similar to our top and bottom sanders, without automation. This system requires sliding the ice blaster back and forth by hand.

ABRASAND™-CABINET

The AbraSand™ process is non-destructive and can clean a wide variety of belts, such as paper backed, cloth backed, ceramic, wide belts, short belst, and even particle board, all without moisture. The following specs are for cabinets designed to clean two different sizes of sanding belts with a 60" belt width. Cabinets can be designed to clean various belt circumferences and various belt widths.

GENERAL SPECIFICATIONS

Enclosed metal cabinet (powder-coated) with the following approximate dimensions: (8 wide x 7 1/2’ high x 3 1/2’ deep). The cabinet is equipped with multiple duct boot ports allowing for attachment to the plant ventilation system for belt debris removal, and accommodates belts up to 60” wide.

The cabinet contains a tempered-glass or poly eye-level viewing window, internal lighting, and has adjustable belt width mechanical limit switches. The cabinet opens from the left side with a hinged door to allow for the insertion and removal of the belts. The drive roller structure has been strengthened to allow for the belts to be installed and removed without the need for a roller stabilizer to be fastened and unfastened.

SEE IT IN ACTION

Internal components include one power drive roller and an adjustment/ tensioning roller, with optional idler roller(s). The power roller is rotated by a heavy-duty, high-torque, continuous-duty electric motor. The two-tier tensioning configuration allows for quick adjustments to accommodate belts between two different circumferences (for instance between 75” and 103” belts). The cabinet has been designed to quickly seek and adjust to two primary belt cleaning positions, allowing for a much quicker belt tensioning/de-tensioning procedure.

A protected easy access, chain-driven tracking rail, installed inside of the cabinet, carries the blasting gun and nozzle the width of the belts to be cleaned. All necessary internal air and dry ice hoses and piping, complete with fittings and insulation are included. Bi-directional movement of the blasting gun is accomplished with a low-voltage, high-torque, continuous duty-cycle electric motor.

An internally mounted dry ice blaster is included in the cabinet, requiring dry ice cleaning media, compressed air, and 110V electricity (15 amp service) for the Cleaning Cabinet to be operational. Optimal minimum air requirements for effective cleaning and efficient dry ice use for abrasive belts are 90 psi @ 185 cfm. Evacuation flow should exceed the cfm for blasting air for proper removal of particulate.
– The cabinet includes a programmable PLC/HMI Touchscreen Control Panel, which will control the speed and direction of the gun, belt circumference positioning, belt tensioning, and the necessary dry ice blaster initiation, purge controls, and emergency stop.

ABRASAND™-ON

IceClean Systems now offers our upgraded on-sander system, AbraSand™4.3. The system includes 1) a dry ice blaster, 2) a control panel with PLC system and Human Machine Interface (HMI) (mounted on a metal stand), 3) a mounted Manifold for each sanding head, containing both dry ice and air valves, fittings, and electronics, and 4) chain-driven tracking rail for each head (including all motors, brackets, hoses, wiring, insulation, guns, limit switches, and nozzles), all installed. AbraSand™4.3 components are rated for hundreds of thousands of cycles.
Our AbraSand4.3™ system is capable of controlling an unlimited number of sanding heads, password-protected programming for various cleaning cycles and sequences, adding additional heads to clean, and various durations of time for cleaning for each head. Purge controls are included, so all ice lines can be purged at the operators’ desire. Also included is a manual override, which allows a cleaning cycle to be interrupted, if needed, and then restarted manually. The operation manual is included within the system for viewing on the human interface.

ORBITAL DISK CLEANING STATION

A station to clean circular sander disks from hand sanders. This unit can clean up to 8 disc in under a minute, making it one of the fastest ways to extend the life of sander disks.

SEE IT IN ACTION

ORBITAL SANDING SHEET

This system uses a rotating motion to clean sanding sheets. We developed this method to allow for longer use of the sheets instead of having to change them as often.

DRY ICE BLASTING EQUIPMENT

and Related Products

MODEL DELTA V-1

Equipment Specifications
Dimensions: 16″ x 12″ x 24″
Weight (without dry ice): 85 pounds
Propellant: Compressed Air
Propellant Use Rate: 185 CFM*
Dry Ice Capacity (int. Hopper): 25 Pounds
Optional Ext Hopper: 75 Pounds
Dry Ice Use Rate: +/- 2.5 Pounds/Min
Operating Pressure: 90-150 PSIG
Construction Material: Stainless or Mild Steel
*PROPELLANT USE RATE DEPENDENT UPON DIRECTIONAL GUN

MODEL DELTA V-1 PLUS

Equipment Specifications
Dimensions: 16″ x 12″ x 18″
Weight (without dry ice): 25 Pounds
Electrical: None Required
Propellant: Compressed Air
Propellant Use Rate: 185 CFM
Dry Ice Capacity (int. hopper): Varies with media
Media Use Rate: +/- 2.5 pounds/min
Operating Pressure: 90-150 PSIG

RIGHT ANGLE ATTACHMENTS FOR DRY ICE BLASTING

For use with the Delta V-1
Perfect for those tight spaces. The right angle attachments are available for all directional applicator guns.

DRY ICE BLASTING NOZZLE EXTENSIONS

For use with the Delta V-1
Nozzle extensions are available for all CryoKinetics directional applicator guns. Lengths up to 8 feet are available.

WIDE-NOZZLE

For use with the Delta V-1
Designed for use with the G20 directional applicator gun,
this wide nozzle will give the operator a spray pattern
of approximately 8″ for general industrial cleaning and 4" for abrasive belt cleaning.

PPE OXYGEN ANALYZER

A recommended safety item to be used in conjunction with the Delta V-1
Monitors the Oxygen level in an environment where dry ice blasting is being used. The GasWatch will provide the operator with an audible, vibratory and visual alarm if the oxygen level drops below 19.5% in the workers environment.

BLAST HOSES

Blast hose extensions available in lengths up to 50 feet.

MOISTURE REMOVAL FILTER

The economical and portable 180 Series filter will remove 99% of the moisture from your compressed air supply.

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